Rule #1 Avoid Casting Strain
Rule #2 Fillet All Sharp Angles
Rule #3 Bring the Minimum Number of Sections Together
Rule #4 Avoid Sharp Angles and Abrupt Section
Rule #5 Design All Sections as Nearly Uniform in Thickness as Possible
Rule #6 Design for Casting Soundness to Offset Shrinkage
Rule #7 Proportion Dimensions of Inner Walls Correctly
Rule #8 Bosses, Lugs and Pads Shouldn’t Be Used Unless Absolute Necessity
Rule #9 Design Ribs and Brackets for Maximum Effectiveness
Rule #10 Allow for Shrinkage and Machine Finish in Dimensional Tolerances
Greensand Mold Operation
Permanent Mold Operation
High Volume ACO
Reliable Tooling Capability
Process Design Engineering
Process Walkthrough